Infrared Asphalt Repair Triples CT Infrared's Business and Profit

CT Infrared, a Woodbury, Conn.-based asphalt repair company has tripled its business and profit with half the labor in two years, and is on track for $1 million in sales this year, thanks to infrared asphalt repair.

Two years ago, Paul Gustafson, who owns CT Infrared, switched his business from conventional “saw, cut, and remove” and “crack filler” asphalt repair techniques to innovative infrared asphalt repair.

While conventional repair requires the labor and equipment intensive removal of old asphalt from a damaged site and its replacement with new asphalt, the infrared technique expedites repair by heating, fusing, and compacting recycled asphalt with minimal equipment, labor, and new material. The infrared technique can provide superior public, commercial, or residential asphalt repairs (such as roads, parking lots, and driveways) at one-third the cost of conventional methods.

But when Gustafson first looked into infrared technology, his future success was almost deterred before it started. “I called one manufacturer of infrared asphalt repair equipment and was put off by a guy who acted like I was taking up his time,” he says.

“Finally I found one manufacturer, Kasi, willing to walk me through the infrared process and my fortune changed.” Claremont, N.H.-based Kasi Infrared is one of the few manufacturers in the industry that offers hands-on training, support, and guidance for those new to the technology.

“Going from traditional cut-and-remove asphalt repair to infrared repair with Kasi has tripled our business and profit, while cutting our costs in half,” says Gustafson. “Instead of cutting, removing, and throwing away a traditional asphalt patch, we can use mostly recycled material. We can do a typical 5x7’ repair in less than 20 minutes with one piece of equipment, a truck, and two guys. Since cars can drive on it immediately, there’s almost no traffic disruption. Before we were throwing away five tons of asphalt a day from cutting and repairing,” adds Gustafson. “Now we’re able to reuse that asphalt, which for us is a savings of about $650 per day.”

To do the same 5x7’ cut-and-remove asphalt repair would typically take about five or six laborers several hours of work using a pavement saw to cut a straight edge around the damaged area, a jack hammer to break up the existing pavement, a bucket loader to excavate material, two trucks (one to remove excavated material and one to bring fresh asphalt), and a roller to compact the repair. It would also require enough new asphalt to replace all the excavated material.

Infrared asphalt repair withstands weathering and traffic to last much longer than conventional repair as well. “When a utility company did a compaction test on my infrared repair, it had a 95% compaction rate which is phenomenal,” says Gustafson. “Eight months later, the repair looked the same as the day we left the job. I had to get out of my truck and search for it because it blended so well with the existing roadway.”