Heated AFM Tip Allows Direct Fabrication Of Ferroelectric Nanostructures On Plastic

Using a technique known as thermochemical nanolithography (TCNL), researchers have developed a new way to fabricate nanometer-scale ferroelectric structures directly on flexible plastic substrates that would be unable to withstand the processing temperatures normally required to create such nanostructures. The technique, which uses a heated atomic force microscope (AFM) tip to produce patterns, could facilitate high-density, low-cost production of complex ferroelectric structures for energy harvesting arrays, sensors and actuators in nano-electromechanical systems (NEMS) and micro-electromechanical systems (MEMS). The research was reported July 15 in the journal Advanced Materials.

"We can directly create piezoelectric materials of the shape we want, where we want them, on flexible substrates for use in energy harvesting and other applications," said Nazanin Bassiri-Gharb, co-author of the paper and an assistant professor in the School of Mechanical Engineering at the Georgia Institute of Technology. "This is the first time that structures like these have been directly grown with a CMOS-compatible process at such a small resolution. Not only have we been able to grow these ferroelectric structures at low substrate temperatures, but we have also been able to pattern them at very small scales."

The research was sponsored by the National Science Foundation and the U.S. Department of Energy. In addition to the Georgia Tech researchers, the work also involved scientists from the University of Illinois Urbana-Champaign and the University of Nebraska Lincoln.

The researchers have produced wires approximately 30 nanometers wide and spheres with diameters of approximately 10 nanometers using the patterning technique. Spheres with potential application as ferroelectric memory were fabricated at densities exceeding 200 gigabytes per square inch – currently the record for this perovskite-type ferroelectric material, said Suenne Kim, the paper's first author and a postdoctoral fellow in laboratory of Professor Elisa Riedo in Georgia Tech's School of Physics.

Ferroelectric materials are attractive because they exhibit charge-generating piezoelectric responses an order of magnitude larger than those of materials such as aluminum nitride or zinc oxide. The polarization of the materials can be easily and rapidly changed, giving them potential application as random access memory elements.